Keating Of Chicago Incredible Frying Machine SERIES 2006 Manual de usuario

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SERIES 2006 FRYER MANUAL
Keating’s INCREDIBLE FRYING MACHINE
®
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE
Record the Model No. and Serial No. of this Incredible Frying Machine
®
in the space provided below.
Serial No. __________________________
Model No. __________________________
Keep these numbers for future reference
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service be
required. If service is performed, it is in your interest to obtain and keep all receipts. Keating commercial fryers are
intended for other than household use.
1-800-KEATING
www.keatingofchicago.com
CONTENTS:
This Owner’s Guide provides specific operating instructions for your model. Use the Incredible Frying Machine
®
only
as instructed in this Service Guide.
SECTION IV MAINTENANCE
Warranty Repairs............................................................................9
Preventive Maintenance ................................................................9
Oil Breakdown................................................................................9
Thermostat Calibration ..................................................................9
Thermostat Bulb Positioning ....................................................9-10
SECTION V SERVICE DIAGNOSIS
Thermostat Test............................................................................10
Flame Adjustment ........................................................................10
SECTION VI SERVICE
Trouble Shooting Charts ........................................................11-14
SECTION VII PARTS LIST
Ordering Parts ..............................................................................15
Warning and Operating Plates ....................................................15
IFM Gas Fryer Model 2000 Parts List ..........................................15
IFM Gas Fryer Model 2000 Assembly I ......................................16
IFM Gas Fryer Model 2006 Parts List ..........................................17
IFM Gas Fryer Model 2006 Assembly II ......................................18
IFM Gas Fryer Assembly III..........................................................19
IFM Control Panel Parts List ..................................................20-25
IFM Burner Assembly Parts List ..................................................26
Basket Lift Assembly Parts List ..................................................27
SECTION VIII WIRING DIAGRAMS
14IFM Wiring ..........................................................................28-39
Warranty ......................................................................................40
SECTION I INTRODUCTION
General ..........................................................................................1
Standard Features..........................................................................1
Standard Accessories ....................................................................1
Options ..........................................................................................1
Ratings ..........................................................................................1
Model Variations ............................................................................1
Safety Precautions......................................................................1-2
SECTION II INSTALLATION
Damage During Shipment..............................................................3
Installation ......................................................................................3
Leveling ..........................................................................................3
Restraining Devices........................................................................3
Gas Connection ............................................................................4
Electrical Connection ....................................................................4
Gas Leak Testing............................................................................4
Gas Pressure ..................................................................................5
SECTION III OPERATING THE FRYER
Filling ..............................................................................................5
Lighting ......................................................................................5-6
Cooking ..........................................................................................6
Shutdown ......................................................................................6
Digital Timers ..............................................................................6-7
Draining ..........................................................................................7
Cleaning and Boil-Out ................................................................7-8
017411 IFM 2006 1108
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Indice de contenidos

Pagina 1 - SERIES 2006 FRYER MANUAL

SERIES 2006 FRYER MANUALKeating’s INCREDIBLE FRYING MACHINE®READ AND SAVE THIS MANUAL FOR FUTURE REFERENCERecord the Model No. and Serial No. of this

Pagina 2 - POST THIS LABEL IN A

Figure 3-4Keating Klenzer and Sea Powder1. Put on safety attire. See Draining.2. Turn the fryer off3. Drain oil from fryer, see draining steps 2-4 abo

Pagina 3 - INTRODUCTION

MAINTENANCEWARRANTY REPAIRSKeating’s warranty begins with the date of installation(or ship date if we are not notified of an installationdate).In the

Pagina 4 - Left Side 6" 0"

Short Cycle: The thermostat will cycle rapidly whilethe fryer is in the idle mode; the temperature will beerratic.Thermostat Bulb Positioning 18"

Pagina 5 - INSTALLATION

SELF-HELP GUIDE11Common Problems Probable Cause Solutions (Follow Sequentially)1. No power to unit.a. Power switch light ON only.b. Power Switch light

Pagina 6 - Main Gas Connection

12Problem Probable Cause SolutionMain power light does not come on. a. Fryer not plugged in.b.Breaker has tripped.c. Main power switch is faulty.a.Plu

Pagina 7 - OPERATING

13Problem Probable Cause SolutionDelayed ignition. a.Spark electrode gap is incorrect.b.Gas pressure excessive (incoming ormanifold).c. Spark module i

Pagina 8 - – – – – – –:– –

14Problem Probable Cause SolutionBasket-lift motor runs, but basketdoes not move.a. Actuator is faulty. a. Replace actuator.Basket(s) rise prematurely

Pagina 9 - 11::0000

ITEM MODEL PART NO. DESCRIPTION QTY1 14” 030862 Blower 118” & 20” 053726 Blower 1052471 Insulation 22 054162 Air Hose 20153931/2" Cl

Pagina 10 - Figure 3-4

Oil Return PipingAssembly(Enlarged View)Front ViewSide View32189*451076151617181314Burner & Electrode AssemblySee Detail on Page 231211192016INCRE

Pagina 11 - MAINTENANCE

17INCREDIBLE FRYING MACHINE® GAS FRYER PARTS LIST - MODEL 2006ITEM MODEL PART NO. DESCRIPTION QTY1 14” 030862 Blower 118” & 20” 053726 Blower 12 A

Pagina 12 - SERVICE DIAGNOSIS

POST THIS LABEL IN APROMINENT LOCATION ONYOUR UNITIMPORTANTIN THE EVENT A GAS ODOR IS DETECTED,SHUT DOWN UNITS AT MAIN SHUT OFF VALVEAND CONTACT THE L

Pagina 13 - SELF-HELP GUIDE

18INCREDIBLE FRYING MACHINE® GAS FRYERFRONT DRAIN - MODEL 2006(corresponds with parts list on page 17)See pages 23-25 for Control Panel Parts List.Fro

Pagina 14 - TROUBLESHOOTING CHART

19INCREDIBLE FRYING MACHINE® (IFM) GAS FRYER ASSEMBLY FRONT DRAIN(FOR REFERENCE ONLY)HIGH LIMITTHERMOSTATFRY POT (FRONTDRAIN SHOWN)BURNERASSEMBLY(SEE

Pagina 15

ITEM DESCRIPTION QTY PART NUMBER1 Power Switch with green Light 1 032242Power Switch without Light 1 0350302 Indicating Light Blue 1 0151203 Indicatin

Pagina 16

ITEM DESCRIPTION QTY PART NUMBER1 Power Switch with green Light 1 032242Power Switch without Light 1 0350302 Indicating Light Blue 1 0151203 Indicatin

Pagina 17 - PARTS LIST

22IFM CONTROL PANEL PARTS LIST MODEL 2006 CPUITEM DESCRIPTION QTY PART NUMBER1 Indicating Light Red Rectangular 28V 1 0212092 Switch Rocker On / Off D

Pagina 18 - REAR DRAIN - MODEL 2000

23BOB EVANS IFM CONTROL PANEL PARTS LIST(FRONT/REAR DRAIN - CONCEALED THERMOSTAT - NOTIMERS) MODEL 2006ITEM DESCRIPTION QTY PART NUMBER1 Switch Toggle

Pagina 19

24IFM CONTROL PANEL PARTS LIST(FRONT DRAIN WITH TIMERS) MODEL 2006 - 14” SIZEITEM DESCRIPTION QTY PART NUMBER1 Switch Toggle Sealed On-Off 1 0560562 I

Pagina 20 - FRONT DRAIN - MODEL 2006

25IFM CONTROL PANEL PARTS LIST(FRONT DRAIN WITH TIMERS) MODEL 2007 - 18” & 20” SIZEITEM DESCRIPTION QTY PART NUMBER1 Switch Rocker On / Off DPST 1

Pagina 21 - DRAIN SHOWN)

26Figure 7-2 IFM Burner Assembly (Right Side Shown)ITEM DESCRIPTION QTY PART NUMBER1 BURNER REPLACEMENT KIT 1 016506(BURNER WITH ITEMS 5 & 6)2 SPA

Pagina 22 - Back Panel (Top View)

27DESCRIPTION QTY PART #1 TRANSFORMER 120/208/240/480V 1 0560362* CIRCUIT BREAKER 3A/250V 1 0533383 RELAY DPDT 24V AC 2 0308444 RECTIFIER 1 0183215 PO

Pagina 23

INTRODUCTIONKeating’s Incredible Frying Machine®(IFM) aredesigned to give maximum production efficiency, deliv-ering high quality food products. The f

Pagina 24

28Single Basket Lift Power Supply BoxNOTES:1. Wire Material: See wiresspecification2. Remove 3/8” of insulationfrom end of wire3. Route all wires so t

Pagina 25

2914 IFM 120V CONNECTION DIAGRAM - NO TIMERS, FRONT DRAIN - MODEL 2000CONTROL PANEL INSERTCONTROL PANEL BACK

Pagina 26

30CONTROL PANEL INSERTIFM - 120V CONNECTION DIAGRAM - TIMERS, FRONT DRAINWITH LIGHTED ROCKER SWITCH - MODEL 2000CONTROL PANEL BACK

Pagina 27

3114 IFM - MODEL 2006 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH

Pagina 28 - (Ref. #2)

3214 IFM - MODEL 2006 WITH SAFE AND EASY®FILTER

Pagina 29

3314 IFM - MODEL 2006 CPU BASKET LIFT FRONT DRAIN

Pagina 30 - WIRING DIAGRAMS

3418 & 20 IFM - MODEL 2006 FRONT DRAIN WITH LIGHTED ROCKER SWITCH

Pagina 31 - CONTROL PANEL BACK

3518 & 20 IFM - MODEL 2007 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH

Pagina 32

3618 & 20 IFM - MODEL 2007 REAR DRAIN WITHOUT LIGHTED ROCKER SWITCH

Pagina 33

3718 & 20 IFM - MODEL 2007 WITH SAFE AND EASY®FILTERWITHOUT LIGHTED ROCKER SWITCH

Pagina 34

DO NOT STORE OR USE GASOLINE OR OTHERFLAMMABLE VAPORS AND LIQUIDS IN THEVICINITY OF THIS OR ANY APPLIANCE.You will post, in a prominent location, inst

Pagina 35

38BOB EVANS IFM - 120V CONNECTION DIAGRAM - NO TIMERS, REAR DRAIN - MODEL 2006 WITH TOGGLE SWITCHESEffective 5/2006

Pagina 36

39IFM 120V CONNECTION DIAGRAM - TIMERS, FRONT DRAIN -MODEL 2006 WITH TOGGLE SWITCHESEffective 5/2006

Pagina 37

LIMITEDWARRANTYKeating Of Chicago, Inc. ("Keating”) warrants to the original purchaser. ("Customer"), all new Keating Fryers, Filter Sy

Pagina 38

SERVICE INFORMATIONIf you have a service related question call 1-800-KEATING.Please state the nature of the call; it will ensure speaking with the app

Pagina 39 - WITHOUT LIGHTED ROCKER SWITCH

INSTALLATIONThis fryer MUST be installed, inspected, calibrated andserviced by qualified and/or certified and/or licensedservice personnel - you may v

Pagina 40 - Effective 5/2006

INSTALLATIONThe installer is responsible for attaching the tippingrestraint.ELECTRICAL CONNECTIONThe Keating IFM, when installed, must be electrically

Pagina 41

GAS PRESSURE AT MANIFOLDNATURAL Gas - 3.0 in. W.C.LP Gas - 10.0 in. W.C.MAXIMUM INCOMING GAS PRESSURENATUARAL Gas - 7.0 in. W.C.LP Gas - 11.0 in. W.C.

Pagina 42 - WARRANTY

1. Turn on main power switch.2. Set thermostat to desired setting. (Between325°F/162.8°C) – (335°F/165.3°C)3. Once main power switch is on and the the

Pagina 43 - KEATING LIMITED WARRANTY CARD

STEP 2 PRESS all 3 buttons in sequence: left-center-right. The BEEPER will BEEP. If BEEPERdoes not BEEP, the timer is defective. STOPTESTING. Reset pr

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